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Dr. Don's Buttons
gladly accepts PayPal.

If you think
button machines
are pretty much
all the same,
then you should see
Badge-A-Minit's
button machines stack up against
our
Model 225
in a
feature by feature
comparison.

Click here and you
will also
learn important
information
about the
Badge-A-Minit machines...
things they
won't tell you until
AFTER
you've purchased
their machine.

Click here to see
how much
you can save
by purchasing the
button supplies
that you need
from
Dr. Don's Buttons.

There are at least
7 reasons
why you'll like
our button-making
supplies better
than what you get
from Badge-A-Minit.

To learn what
these 7 reasons
are, click
here.



Learn how
to turn your
button-making
hobby into
a profitable,
part-time business
that can earn
$66.00 an hour.

Interested?

If so, click
here



MILITARY PHOTO BUTTONS

If you have
a loved one serving
in the military,
be sure and
check out our
Personalized
Military photo buttons.
You can see them
and learn about them
by clicking here.
 

Tips, Tricks and Trade Secrets
about Making Buttons

Welcome to the wonderful world of button-making!

In some areas of the country people call them badges. But in sunny Phoenix, Arizona, which is where Dr. Don's Buttons is located, most of us call them buttons.

Whether you plan to do it for fun or for profit (or both), making buttons can be a very enjoyable, artistic endeavor.

I like to think of each button that I have designed as a miniature canvas. I do because I know these designs are going to live on for quite some time to come.

The tips, tricks, and trade secrets that are covered here are designed to help you learn how to make buttons, and how to make doing so easier, more enjoyable, and more profitable.

Of all the button sizes, the 2-1/4" is by far the most popular and most versatile size. For most uses they are a happy medium between being too big and being too small.

However, 3" buttons are much better suited for certain types of uses, such as photo buttons, business promotions, trade shows, etc.

When I first started making buttons, I thought I would probably limit my button production to the 2-1/4" size. But it didn't take long to realize that there was a good market for 3" buttons.

Three inch buttons now comprise about 40% of the button business we do each year.

If you plan to make buttons as a full, or part-time business, at some point really should consider investing in a 3" machine.

If you are serious, you will also need to be able to design and print the artwork for your buttons.

With the advent of computers and color printers, designing and printing artwork for your buttons is now easier, faster, and a far less expensive than it used to be in those pre-PC days. There are many good quality color printers on the market today, and they are nothing short of fantastic!!

An important consideration when printing artwork on an inkjet printer is the paper on which you will print it.

Trust me, the paper you use can make all the difference in the world.

Here's why.

When ink is laid down on ordinary paper, it soaks into the paper and then will start to "run". When this happens the color won't be nearly as brilliant as if the right type of inkjet paper was used. Specially formulated inkjet papers will hold the ink on the upper layer of the paper and provides much better color.

But even among different inkjet papers, there can be significant differences, both in terms of cost and in quality.

To make a long story short, choose the right paper for the job.

When making lots of buttons, what you spend on your inkjet paper and inkjet cartridges can really add up.

If you don't own a color printer, here's a tip that could come in handy.

Before purchasing my first Epson inkjet printer, I often printed my button designs on a black and white laser printer. I then took those pages down to our local Kinko's copy center and had them copy it using what they called their "highlight color option".

Most Kinkos these days will have a photocopier that allows you to use black and up to one color of toner (our Kinkos had blue, red, green and yellow) and allowed me the option of adding color, but without incurring the higher cost of true color copies.

Using the highlight color option could prove to be a cost effective option if you need to create button designs that have areas of a solid color.

The more color you use in a design, the faster your ink cartridge will be depleted.

Or if you need to get a large, single color job printed faster than your inkjet can do it, the highlight color option can come in handy.

Kinkos also offers computers and color laser printers that you can rent, and there were many times when this option made financial sense to me.

Before purchasing my first Epson inkjet printers, I spent a lot of time down at our local Kinkos, and it got to the point where I was on a first name basis with the entire crew. But after I got my Epson, they rarely ever saw me again.

Having my own Epson printer allowed me to save time and money, both of which are important to a growing business.

But as my business started to grow and the number of more complex color jobs that I was called upon to do, the more purchasing a color laser printed started to look as though it would make sense for me.

My first color laser printer was a Xerox, and I imediately fell in love with it!!

The Xerox was much faster (3 pages a minute), more economical (it could print on inexpensive copy paper), and when it ran out of one color, I only needed to replace that color, not the entire cartridge like so many inkjet printers require you to do.

When your button business starts to grow, go ahead and invest in a good color laser printer.

You'll be glad you did!

 

Now lets cover the design aspects of creating art for your buttons.

One important step in designing your buttons is to make certain you properly set up them up BEFORE actually printing them.

Since a button only has a limited amount of space on which to place your artwork, you want the important elements of your design to be the right size and in just the right place on your finished button.

Here are the steps to take when designing a button.

The first step, no matter what size, is to create a template to guide you in creating your design. A template assures you that the artwork you create will be just the right size for your buttons.

(If you use a Badge a Minit 2-1/4", click
here to see how to design a template. If you use a standard 2-1/4" button, such as those made by our Model 225 button machine, click here to see a template).

If you have a standard 3" button machine like the Model 300 SX (not a Badge a Minit 3"... since it's actually a little small than 3") click here to see how to design your template.

To create a template, I recommend starting out with what I call a "cutting circle guide".

A cutting circle guide is nothing more than a circle that guides you when cutting each design from the page on which it was printed. (The exact size of your cutting circle guide will depend on the size of the button you are making and the type of cutter you use).

In designing your artwork you center the artwork within the cutting circle guide and no matter what type of cutter you use, you should be able to look down through the throat of the cutter and see the cutting circle guide. (Properly set up, the cutting circle guide will not show on the button itself).

If your cutting circle guide is just the right size for your particular cutter, it should edge up against and be visible through the opening in your cutter. This then allows you to see that you are making a precise, perfectly centered cut.

If you cut a design off center, and then used that off-center design to make a button, that design will then sit off center on your button.

The next step in creating a template is to create a second circle and center it inside the cutting circle guide.

The second circle provides you with a visual boundary and allows you create just the right amount of "white space" around the edge of your button design.

Just as you wouldn't type from edge to edge on a sheet of paper (you use a margin to help improve the readability of the page), you use white space to improve the readability of your buttons.

White space isn't necessarily white, though. It's just an area around the edge of the button that doesn't contain artwork or text, but could possibly have a background color.

Just how much white space you will use is up to you, but for our 2-1/4"designs the inner circle I use measures 1-7/8".

From here I next insert the text and/or artwork I am going to use and make certain it doesn't extend beyond the 1-7/8". circle.

If it does, I know the design will be "too tight" on the face of the button.

If you are using a background color or design, allow it to "bleed out" to the outer dimension of your cutting circle guide.

If you don't, the edge of your buttons are going to show the color of your paper.

Once your text/artwork are centered within the inner circle, be sure to delete the inner circle or it will become part of your design and show on the face of your buttons.

One very practical reason for using white space is that no matter how careful you are when cutting your button designs, there are going to be times when you won't make a perfect cut.

If you incorporate adequate white space into your design, you are then far less likely to notice that the cut was a little off-center.

If you don't use adequate white space on your designs, any cut that isn't perfect will be quite noticeable.

Here's another handy tip.

Whenever possible, try to avoid creating designs that have a circle that runs along the the edge of the button. The reason is that if your cuts aren't precise, making cuts that are even the smallest amount off-center will be very noticeable.

So now your designs are printed and it's time to start cutting them. I hope you aren't going to try and use scissors to cut your designs. If you do, plan on spending lots of time to make your cuts.

Instead of using scissors or a cheap plastic cutter, go ahead and invest in a good quality cutter.

You can purchase one of our high quality circle cutters, known as the AC-1 circle cutter, for $79.95. But this fine cutter comes with in any of our button-making kits. If you're still using a Badge-A-Minit hand press, the AC-1 alone is reason enough to upgrade to one of our better quality button-making machines.

If you plan to make lots of buttons, the AC-1 will save you both time and effort. (And of course, our button machines will, too!)

Here are some ideas that will help simplify the process of cutting your designs.

I discovered a long time ago that I could staple several sheets of printed button designs together and in doing so, cut more than one design at a time.

If you choose to do this, just make certain your designs "line up" before you staple them together. I do this by hold several sheets of button designs together in front of a bright light and use the cutting circle guides to align the pages. (Some printers are better than others at printing the designs at precisely the same place on each successive page, which is also known in the printing industry as "registration"). In any case, do be sure to visually align your sheets before you staple them together and cut them. Otherwise your designs may not line up and your cuts then would be cut off-center.

Here again, having a cutting circle guide as part of your design will comes in handy. If your designs are then perfectly cut, you should be able to see all of the cutting circle guide at the edge of your cut design. If a design was cut off-center, the cutting circle guide will be noticeably absent on some point of the cut design.

With AC-1 cutter you can cut perhaps 4-5 sheets at a time.

Remember, time is money, and there's nothing more boring than cutting designs.

Now that your designs are cut, you're ready to start making your buttons.

Whatever button machine you use, be sure to follow the directions that came with it.

One problem I encountered back when I first started making buttons and made buttons with a Badge-A- Minit hand press, was that the "plastic" often would not crimp properly all the way around the edge of the button properly.

Badge-A-Minit says it was caused by applying uneven pressure to the handle.

Unfortunately though, this is an all too common problem when you are using any of Badge a Minit's starter models, and is itself enough reason to upgrade to a better machine.

If you are using a Badge a Minit starter model, another reason to upgrade will quickly become apparent.

It has to do with how sore your hand will quickly become after squeezing the handle together, again and again, when doing lots of buttons.

After you do a run of buttons, you are going to need to package them in some fashion.

Doing a large runs of buttons will require boxes and you can find many sources for what you will need. When we produce a relatively small run of buttons (25-100) we often just put them in a manila envelope, ready for our customer to pick them up. Doing so saves money, because a manila envelope costs a lot less than a small box.

As your button business grows, you are going to encounter customers who want to provide you with the artwork for their buttons. Some will want to provide you with camera-ready art.

If you don't already own a scanner, this is something you should definitely consider. With a scanner you can use camera-ready art and output the design through your printer.

Some clients may want to provide their artwork on a computer disk and their are a number of options and formats available for them to do that.

Of course there is the standard 3 1/2" floppy disk, as well as removable hard disks (Zips, Jaz, and Syquest to name a few).

Zip disks have pretty much become the standard for sharing relatively large files, so if you can only afford one removable hard disk format, the Zip disk is what I would recommend.

But for receiving artwork from our clients, I prefer yet another method. Nothing works faster, or is easier to use. It's called e-mail.

If you and your client both have e-mail, you can have your client(s) "attach" their artwork to an e-mail message.

With this method, even if your client lives across town or across the country, they can get their artwork into your hands almost instantaneously.

E-mail is faster than Fed Ex, and is a whole lot cheaper. You just need to make certain that the file being sent is in the proper file format for you to use.

If you use an inexpensive button machine you are going to have "waste" from time to time. Waste occurs when, for whatever reason a button doesn't go together properly (with our machines this problem is almost non-existant). But it's good to know that you can recycle the pin-back part of your button and use it again (the plastic and shell can't be re-used, because they are damaged during the initial crimp).

You can break a button apart quite easily and then re-use the pin-back part by using a standard bottle opener. Just turn the button upside down, fit the bottle opener at the lip of the button and crack it open.

Here's a tip that helped my business grow back in those early days and one you should adopt if you want your button business to grow.

Unlike business cards, flyers, brochures, and other types of advertising, people will almost never throw a button away.

Knowing this, I always placed a small sticker on the back of the buttons we produced. Our sticker carried our name (Dr. Don's Buttons), our advertising message, (same day service and no minimum order), and our telephone number.

Since these buttons likely will never be thrown away, they are like little seeds just waiting to germinate.

Sooner or later someone who received one of these buttons with a sticker on back will need buttons themselves (or know someone who does), and they hopefully will remember seeing our sticker on the back of the button they received.

With our information readily at hand it's easy for them to contact us and have their own buttons made.

As a service to our customers we offer these same stickers to customers FREE of CHARGE (except with their information on them). Click here to learn more about using this exciting method to help your button business grow.

Since I know people aren't likely to throw buttons away, I seldom use business cards.

Instead I create button business cards.

On our button business card, I put our logo, our company name, address, city, state, zip, phone number, and our marketing slogan.

People will inevitably toss these buttons in their desks and then can find our information a lot easier than if we had given them a standard business card which would just up in a trash can.

I hope these tips, tricks, and trade secrets help you in building your own button business.

If you have any questions, or know any good tips that you would like to share, just e-mail them to me and I'll be glad to post those questions / tips to our website and of course give you the credit.

Take care and happy button-making!

 

Sincerely,

 

Don Ratliff

aka Dr. Don



If you would like to place an order online, using our
SECURE ONLINE ORDER PAGE,
you can do so by clicking here.

 

or if you have questions about button-making, button machines,
or if you'd like to place an order by phone,
give us a call toll-free at:

(800) 243-8293

or (623) 869-8233


We Gladly Accept Purchase Orders
from Schools, Hospitals, and Government Agencies

The mailing address for Dr. Don's Buttons is:
3906 W. Morrow Drive, Glendale, Arizona 85308

 

send e-mail

All rights reserved ©2005

Welcome to the wonderful world of making buttons!

In some areas of the country people call them badges. But in sunny Phoenix, Arizona, which is where Dr. Don's Buttons is located, most of us call them buttons.

Whether you plan to do it for fun or for profit (or both), making buttons can be a very enjoyable, artistic endeavor.

I like to think of each button that I have designed as a miniature canvas. I do because I know these designs will live on for quite some time to come.

The tips, tricks, and trade secrets that are covered here are designed to help you learn how to make buttons, and how to make doing so easier, more enjoyable, and more profitable.

 

Of all the button sizes, the 2-1/4" is by far the most popular and the most versatile size. For most uses they are a happy medium between being too big and being too small.

However, 3" buttons are much better suited for certain purposes, such as photo buttons, business promotions, trade shows, etc.

When I first started making buttons, I thought I would limit my button production to the 2-1/4" size. But it didn't take long to realize that there was a good market for 3" buttons.

Three inch buttons now comprise about 40% of the button business we do each year.

If you plan on making buttons as a full, or part-time business, at some point really should consider investing in a 3" machine.

If you are serious, you will also need to be able to design and print the artwork for your buttons.

With the advent of computers and color printers, designing and printing artwork for your buttons is now easier, faster, and a far less expensive than it used to be in those pre-PC days.

There are many good quality color printers on the market today, and they are nothing short of fantastic!!

 

An important consideration when printing artwork on an inkjet printer is the paper on which you will print it.

Trust me, the paper you use can make all the difference in the world.

Here's why.

When ink is laid down on ordinary paper, it soaks into the paper and then will start to "run". When this happens the color won't be nearly as brilliant as if the right type of inkjet paper was used. Specially formulated inkjet papers will hold the ink on the upper layer of the paper and provides much better color.

But even among different inkjet papers, there can be significant differences, both in terms of cost and in quality.

To make a long story short, choose the right paper for the job.

When making lots of buttons, what you spend on your inkjet paper and inkjet cartridges can really add up.

If you don't own a color printer, here's a tip that could come in handy.

Before purchasing my first Epson inkjet printer, I often printed my button designs on a regular laser printer. I then took those pages down to our local Kinko's copy center and had them copy it using what they called their "highlight color option".

Most Kinkos these days will have a photocopier that allows you to use black and up to one color of toner (our Kinkos had blue, red, green and yellow) and allowed me the option of adding color, but without incurring the higher cost of true color copies.

Using the highlight color option could prove to be a cost effective option if you need to create button designs that have areas of a solid color.

The more color you use in a design, the faster your ink cartridge will be depleted.

Or if you need to get a large, single color job printed faster than your inkjet can do it, the highlight color option can come in handy.

Kinkos also offers computers and color laser printers that you can rent, and there were many times when this option made financial sense to me.

Before purchasing my first Epson inkjet printers, I spent a lot of time down at our local Kinkos, and it got to the point where I was on a first name basis with the entire crew. But after I got my Epson, they rarely ever saw me again.

Having my own Epson printer allowed me to save time and money, both of which are important to a growing business.

But as my business started to grow and the number of more complex color jobs that I was called upon to do, the more purchasing a color laser printed started to look as though it would make sense for me.

My first color laser printer was a Xerox, and I imediately fell in love with it!!

The Xerox was much faster (3 pages a minute), more economical (it could print on inexpensive copy paper), and when it ran out of one color, I only needed to replace that color, not the entire cartridge like so many inkjet printers require you to do.

When your button business starts to grow, go ahead and invest in a good color laser printer.

You'll be glad you did!

 

Now lets cover the design aspects of creating art for your buttons.

One important step in designing your buttons is to make certain you properly set up them up BEFORE actually printing them.

Since a button only has a limited amount of space on which to place your artwork, you want the important elements of your design to be the right size and in just the right place on your finished button.

Here are the steps to take when designing a button.

The first step, no matter what size, is to create a template to guide you in creating your design. A template assures you that the artwork you create will be just the right size for your buttons.

(If you use a Badge a Minit 2-1/4", click
here to see how to design a template. If you use a standard 2-1/4" button, such as those made by our Model 225 button machine, click here to see a template).

If you have a standard 3" button machine like the Model 300 SX (not a Badge a Minit 3"... since it's actually a little small than 3") click here to see how to design your template.

To create a template, I recommend starting out with what I call a "cutting circle guide".

A cutting circle guide is nothing more than a circle that guides you when cutting each design from the page on which it was printed. (The exact size of your cutting circle guide will depend on the size of the button you are making and the type of cutter you use).

In designing your artwork you center the artwork within the cutting circle guide and no matter what type of cutter you use, you should be able to look down through the throat of the cutter and see the cutting circle guide. (Properly set up, the cutting circle guide will not show on the button itself).

If your cutting circle guide is just the right size for your particular cutter, it should edge up against and be visible through the opening in your cutter. This then allows you to see that you are making a precise, perfectly centered cut.

If you cut a design off center, and then used that off-center design to make a button, that design will then sit off center on your button.

The next step in creating a template is to create a second circle and center it inside the cutting circle guide.

The second circle provides you with a visual boundary and allows you create just the right amount of "white space" around the edge of your button design.

Just as you wouldn't type from edge to edge on a sheet of paper (you use a margin to help improve the readability of the page), you use white space to improve the readability of your buttons.

White space isn't necessarily white, though. It's just an area around the edge of the button that doesn't contain artwork or text, but could possibly have a background color.

Just how much white space you will use is up to you, but for our 2-1/4"designs the inner circle I use measures 1-7/8".

From here I next insert the text and/or artwork I am going to use and make certain it doesn't extend beyond the 1-7/8". circle.

If it does, I know the design will be "too tight" on the face of the button.

If you are using a background color or design, allow it to "bleed out" to the outer dimension of your cutting circle guide.

If you don't, the edge of your buttons are going to show the color of your paper.

Once your text/artwork are centered within the inner circle, be sure to delete the inner circle or it will become part of your design and show on the face of your buttons.

One very practical reason for using white space is that no matter how careful you are when cutting your button designs, there are going to be times when you won't make a perfect cut.

If you incorporate adequate white space into your design, you are then far less likely to notice that the cut was a little off-center.

If you don't use adequate white space on your designs, any cut that isn't perfect will be quite noticeable.

Here's another handy tip... (continued next page)

 

 

Click here to go to page 2 of "Tips, Tricks, and Trade Secrets to Making Buttons."

 

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